Industrial CHP Solutions
Energy efficiency and operational reliability are critical to industrial manufacturers.
Combined heat and power (CHP) systems, also referred to as cogeneration, are extensively deployed in various industrial sectors worldwide. These systems, typically powered by gas engines, are engineered to produce both electricity and usable heat from a single energy source, such as natural gas. This integrated approach to power generation delivers high efficiency, making gas engines a preferred option for industrial applications.
Our dedicated Jenbacher experts are available to provide personal consultation.
Why CHP for industrial power generation
CHP systems for industrial power generation offer multiple benefits:
- High energy efficiency. By producing electricity and heat concurrently, CHP systems can reach energy efficiency rates of up to 90%, far exceeding the efficiency of separate generation methods. The result: lower energy expenses and a reduced environmental footprint with less CO₂ and other emissions.
- Reliable power supply. CHP solutions help ensure a dependable and steady source of electricity, essential for uninterrupted manufacturing operations. During grid failures, these systems can maintain power delivery, reducing downtime and production losses.
- Effective use of heat. The thermal energy generated by CHP systems can be used for diverse industrial applications, such as hot water for heating, steam for process needs, or cooling via absorption chillers. This increases overall system efficiency and can deliver further cost reductions.
Role of large-scale generators in CHP applications
Large-scale generators designed specifically for CHP systems are central to their operation. They convert fuel into electricity while capturing and repurposing heat that otherwise would be wasted in conventional generation. This dual-function capability makes CHP a highly efficient and sustainable source of industrial energy.
Recognized for their high efficiency and lower emissions, CHP generators can operate on various fuels, including biogas, landfill gas, sewage gas, and hydrogen. The most popular – natural gas – solutions deliver lower emissions compared to traditional fossil fuel engines, and provide reliable, consistent power, making them ideal for industrial CHP installations.
For example, PepsiCo in Mississauga, Ontario, uses INNIO Group’s Jenbacher gas engines for combined heat and power, supporting the production of popular beverages like Pepsi and Gatorade.
Advantages of CHP for industrial enterprises
- Improved energy supply efficiency
Jenbacher CHP systems enable companies to reach electrical efficiency as high as 48% and up to 90% total efficiency (heat and power combined). - Lower environmental impact
By combining heat and power production on-site, CHP systems can cut energy use and CO₂ emissions by more than 30%. - Enhanced reliability
CHP systems can run alongside the grid or independently, maintaining consistent energy delivery even during outages – vital for uninterrupted industrial operations. - Greater flexibility
Jenbacher containerized CHP plants offer rapid installation and immediate readiness for industrial use. - Ongoing cost reduction
Simultaneous generation of heat and power allows industrial firms to substantially cut energy costs.
Adopting CHP systems provides manufacturers and industrial companies with sustainable, reliable, and cost-efficient solutions for their energy needs.
CHP solutions
Jenbacher CHP solutions are engineered to deliver both heat and power, enhancing overall plant efficiency up to 90% or more. Learn more
Experience our webinar: Learn about our CHP solutions
Jenbacher North American team invites you to review the recording of our recent webinar, to learn how Jenbacher can help you develop your power plant projects, including equipment design and performance, using hydrogen and much more! In the webinar, you will learn more about:
- Overview of an independent power plant and its components
- Jenbacher’s highly efficient type 6 genset
- Our hydrogen power generation solutions
- How proven equipment design improves performance
- Power generation solutions with quick delivery and easy installation
The information provided is relevant for the North American market. Please reach out to our experts to discuss your project.
Our experts are ready to help you
Whether your business is looking for onsite power solutions, access to electricity, decreased energy costs, or even to sell electricity back to your local grid/consumers, Jenbacher´s regional experts can advise you on which solution makes the most sense for you.
Get in touch for free consultation on the following:
- The benefits of onsite power generation solutions for your company
- Potential financial benefits using economic modeling
- Consultation on the technical side of your project – fuel types, feasibility studies, equipment and balance of plant selection, and more
- Regional incentive programs relevant to your business
- Options to deliver your project: purchasing, financing and leasing, engaging a service provider (ESCO, BOO etc.)
- How to meet emissions targets
Fill-in contact form, or send us an email contact.en@innio.com.
Consult an expert
Send us a message and we’ll contact you to start the conversation.
Whether your business is looking for onsite power solutions, access to electricity, decreased energy costs, or even to sell electricity back to your local grid/consumers, Jenbacher regional experts can advise you on which solution makes the most sense for you.
